Conveyorized Twin Station Stretch Wrapper

Stand-Alone Automatic Conveyorized Twin Station Stretch Wrapper Machine

The newly redesigned Orion CTS is a Conveyorized Twin Station stretch wrapping machine designed to increase fork lift efficiency and reduce load handling times and fills the gap between our Flex HPA and the FA fully automatic stretch wrapper.

By providing a powered conveyorized turntable and gravity discharge conveyor section used as a staging platform for wrapped loads waiting to be picked up, the CTS can dramatically reduce the amount of time spent handling loads.

The CTS stretch wrapper is built with many of the same components as our larger and more sophisticated automatic systems, and offers throughput speeds approaching fully automatic systems at a fraction of the cost.

Film Tail Cut & Wipe Down System

This is the same pneumatically activated film clamp, cut and press system as used on some of Orion's fully automatic stretch wrapping systems. It's fully adjustable, extremely rugged and designed to give years of reliable service. The standard film cutter is an impulse hot wire.

Conveyors

The components used on the conveyors are the same quality as used on other Orion fully automatic machinery. Just because the CTS has a low price doesn't mean we scrimp on the quality of the components.

Operation of the CTS

1: The load is brought to CTS stretch wrapper and placed on either the conveyorized turntable or the empty conveyor section. To start the wrapping cycle the operator pulls a lanyard or uses the optional Orion remote controller.

2: The operator is free to attend to other tasks such as getting the next pallet load to be wrapped.

3: When he returns, the wrapped load has been automatically moved to the gravity conveyor section, or remains on the turntable conveyor section. He is then free to place the unwrapped load on the CTS and signal the machine to start wrapping.

4: Next he picks up the wrapped load from the gravity conveyor and takes it away.

IntelleVue HMI

IntelleVue is a display panel and controls package on the CTS. IntelleVue was designed to make Orion wrappers the smartest, easiest to use, and most intuitive pallet wrappers on the market today. The redesigned operating system was written from the ground up so that Orion wrappers are as easy to use as a smart phone.

• 7" Full color HD touchscreen on all A and D models
• 5.7" Full color HD touchscreen on all S models
• Intuitive graphical interface for easy use
• Ethernet port for remote connectivity
• USB port for loading software updates
• Brand new operator interface has never been easier to use
• Access to all machine functions within 2 clicks
• 3 Levels of log in security: User, Maintenance & Administrator
• 10 Programmable “wrap recipes” for ultimate flexibility
• On-screen display of machine status or faults
• Notifications for machine PM based on cycles run
• Onboard instructions & troubleshooting with photos
• Easily change display from English to Spanish

Insta-threadFilm Delivery System

The Orion Insta-Thread film delivery system faces the side for easier film roll loading and threading, and specially designed rollers accurately elongate film at a standard rate of 260%.This highly reliable pre-stretch systems features the fastest, easiest and safest film loading on the market, and an advanced "non-contact" film tension sensor ensures years of trouble-free wrapping. A sophisticated photo eye senses even difficult colored and reflective loads, and Orion's unique Insta-Sense system pauses the wrap cycle if the stretch film breaks or runs out.

CTS Features & Benefits 

• 4,000 lbs. turntable weight capacity
• Up to 15 RPM variable speed.
• Heavy duty direct chain/sprocket turntable drive
• Conveyor speed – 30 FPM with soft start
• Conveyor-powered chain driven 2.5” diameter
rollers on 3.25” centers
• Pass height - 18" from the floor
• Automatic load height sensing — ideal for
different pack patterns
• 260% standard film pre-stretch for maximum
material savings
• Automatic film force-to-load feature constantly
adapts to load shape, size and operating speed so
uniform tension is applied to the entire load.
• AC motors with B&R VFD
• HMI with 7” color touch screen & 9 recipes
• Structural steel tube base frame

Application Examples

Medium to high volume processing and distribution facilities with production rates up to 60 loads per hour.