UltraStar G2 Bag Filling System

UltraStar G2 Bag Filling System

The Thiele UltraStar G2 Bag Filling System is a high-speed packaging solution for mid- to large-sized bags, capable of filling up to 38 bags per minute while integrating sealers, scales, and bag hangers into one efficient system. Redesigned for greater reliability, easier maintenance, and long-term durability, it helps reduce downtime, lower maintenance costs, and improve overall production efficiency and return on investment.

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About This Machine

The Thiele UltraStar G2 Bag Filling System offers production-enhancing features for large bags that were formerly found only on packaging systems for small bags. The UltraStar G2 is ideal for industries where speed and line efficiencies are critical. The system can package mid to large sized bags of product at speeds up to 38 bags per minute.

Seamlessly combining sealers, scales, and bag hangers into a unified entity, the UltraStar G2 redefines efficiency and performance. Experience the future of bagging with a system that has been engineered to future-proof your packaging line.

Product Details

Improved Reliability

The re-engineered Thiele UltraStar G2 bagger contributes to enhanced reliability as it reduces down-time by preventing maintenance and unplanned production stops. The result is a smoother, more consistent packaging operation with higher OEE.

Maintenance Efficiency

To streamline the bagger, we reduced the variety of parts and made the UltraStar G2's design more accessible; this means quicker replacements, minimized downtime, smaller parts inventory, and reduced maintenance costs.

Longevity & Investment

Based on customer feedback and an in-depth analysis of recurring break/fix challenges, transformative upgrades have been made across the UltraStar G2 bagger to maximize value over time and optimize ROI.

 

Technical Data

Machine Height: 52 in. (1320 mm)
Production Rate: Up to 38 bpm
Film Capabilities: Paper, sustainable materials, traditional packaging materials

Bag Sizes

Face Width: 279–483mm (11" to 19")
Bag Length: 355–1016 mm (14" to 40")

Power Requirements

Input Power: 230/460V, 3-phase, 60 hz
Control Circuit: 24 Volt DC from internal power supply
Current Draw: 230 volt (20 amps), 460 volt (10 amps)

Air Requirements

Operating Pressure: 80 psi (5.4 atm)
Line Pressure: 90 psi (6.1 atm)
Air Use per Cycle: 2.0 scf (55 liters) free air per cycle
 

Options

  • Fully integrated PLC control system with common HMI for the complete system including scale and bagger.
  • Integrated bag monitoring - rejects unacceptable bags.
  • Internal VPN router for remote troubleshooting.
  • Integrated on-bag printing systems.
  • Bag deflation system.
  • Bag-top registration

 

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